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OptiCon X-Line - High-speed 3D inline Automated X-ray Inspection

Opticon X_Line 3D in-line X-ray inspection system for maximum fault coverage using digital tomosynthesis with outstanding inspection speed.
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3D X-Ray inspection for detecting voids
Adapted image recording and layer-by-layer reconstruction ensure efficient quality assurance for power electronic modules.
  • Layer of solder joints is reconstructed
  • Voids detectable
Get more information about integrated power electronic modules (void inspection). 		Void inspection example

Outstanding characteristics of automated x-ray inspection with OptiCon X-Line 3D
  • Complete 3D capturing can achieve test speeds of up to 40cm²/s by revolutionary GigaPixelâ„¢ technology
  • Reconstruction processes possible due to tomosynthesis
  • Simultaneous 3D x-ray inspection of top and bottom side of a double sided PCB
  • Optimal adaptation to future components and manufacturing requirements via Software XI-PILOT
  • Algorithm library suitable for all common components
  • Minimal times for test program generation
 X-ray image capturing concept

Fast test program generation by means of effective library usage
  • Layered reconstruction of components and solder joints
  • Test program generation and actual inspection process are executed with geometrically calibrated, distortion free imaging of the real test objects
  • Fast test program generation based on CAD data using a component library
  • Predefined test algorithms and classifiers
 AXI test development

Maximum fault detection at extraordinary test speed
  • Full-sized 3D x-ray inspection (AXI) allows layered analysis of all solder joints of a PCB within the production process
  • Safe detection of critical faults and spatial allocation of the detected defects
 reconstruction of AXI images

Safe fault analysis by descriptive visualization
  • Powerful analysis software provides the safe evaluation of detected faults
  • Detailed examination of the inspection results in various Z-levels
  • Clear representation of soldered joints and components via 3D visualization of selected areas
 3D AXI visualization

Ideal Integration into the entire Production Process
The offline programming software allows following a one-time endurance run of a PCB in the test system a complete test program generation and library adjustment at a separate PC.
  • Repair station software enables a visualization of detected faults in various forms of presentation
  • Powerful analysis software allows for the inspection of single layers
  • Objective rating of production quality and throughput with the help of comprehensive statistical evaluation package with numerous filter settings
  • Warning and action limits as well as trend analyses are definable in the SPC Module
 AXI test development

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